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YK series products are a new type of sampler that directly collects samples from the mobile main belt. They are widely used in iron and steel plants, power plants, coal mines and other industries for the continuous transportation of bulk materials.

The classification of products mainly includes Belt head sampling system, Cross belt sampling system, Cross belt sampler, Spiral tube sampler, etc.

Product List

Cross belt sampler

Introduce:The sampling machine in the middle of the belt is installed in the middle of the belt conveyor and arranged in a section of the material conveying belt. It is a sampling device used to mechanically and automatically collect samples for the continuous transportation of bulk material flow. The sampling device sweeps the cross section of the material flow through the sampler.

Scope of application:The central belt sampler is widely used in many industries such as electric power, steel, metallurgy, coking, chemical industry, building materials, etc. It mainly samples coal, mineral products, coke and other materials transported through the belt. It can also be designed and configured according to different needs of customers.

Sampling system

Introduce:

The middle primary sampler is installed in the middle of the coal conveyor belt conveyor and is directly controlled by PLC. The materials in the middle of the belt conveyor are intercepted in full section according to the set time interval. The materials are fed into the belt feeder through the chute. The belt feeder evenly and continuously sends the materials to the crusher. The crusher breaks the materials according to the specified particle size, and the crushed materials are reduced and divided through the divider, The samples are collected automatically, and the final samples are used for the determination of moisture samples and composition samples in the laboratory, and the remaining materials are returned to the currently running belt. The system is mainly composed of central sampler, primary feeder, crusher, secondary feeder, divider, sample collector and other equipment.

Structure of Sampling System

Structure and Function:

The cross belt sampling system consists of Primary sampler, Belt feeder, Crusher,  Rotary divider, Sample collector,  Bucket elevator, Electrical control cabinet, and other components. The system can complete sampling according to the program settings.  The sampling parameters can be modified flexibly and conveniently, for example, can modify the sampling interval, sampling frequency, etc.  The sampling system can complete data exchange, storage, uploading, etc. with the SCADA platform of the factory

The system includes devices

Primary sampling

The sampler is installed on the conveyor and will automatically collect samples according to the set time. The data is uploaded to the control system, and the sample is transported from the chute to feeder.

 Belt Weighing Feeder

After the primary sample enters the feeder, it is sent to the crusher at a constant speed. The feeder machine is controlled by PLC and can control the transmission speed of the belt.

Crusher:

The primary sample enters the double rotor upper and lower stage crushing mechanism crusher, and the crushed material meets the size requirements of the secondary sample

Turnstile  Divider:

High indexing accuracy, easy adjustment of indexing ratio, and the ability to return excess materials to the conveyor belt through a bucket elevator.

Sample Collector

The material collector is controlled by a PLC, and sensors detect whether the material is full and automatically replace the material tank.

Reject bucket  elevator:

The first sample after crushing is separated by a rotary splitter, and the excess sample is returned to the conveyor line by a bucket elevator

Packaging and shipping

Advantages of Sampling System
  1. The layout of each module is reasonable, and the universality of the trestle used by the unit is fully considered;
  2. There is no systematic deviation in the sampling and division system;
  3. The sampling is suitable for a wide range of maximum nominal particle size of raw coal: 0-35 mm; The division ratio range of the divider is large: 1 / 10 ~ 1 / 120;
  4. The crusher has strong ability to adapt to full moisture: ≤ 17%, maintenance, defecation prevention and safe use (equipped with iron removal room and alarm switch);
  5. Good adjustability of sample size: generally ≤ 6mm, specially ≤ 3mm;
  6. Flexible control mode: it can be manually and programmatically controlled, unattended, or add automatic code spraying packaging system module.

Project case

5-30 应用案例

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